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We can clearly see the beat marks from the sledgehammer, the motor is missing push bolts, and there are too many shims under the feet. For example, a clean hydraulic unit can be inspected for leaks in about 10 sec by taking a quick look at the pan underneath the unit Fig. Plant management is aware of strengths and weaknesses of the PM program. Visually check cleanliness of storage areas and handling.

If alignment is done well there are jacking bolts push bolts installed on all motors, gears, and other equipment of significance. Overall vibration level is low in the plant 0.

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For example, a pump cannot really be inspected well when it is down since there are no vibration, no operating pressures, and no seal water flow. For example, a hydraulic unit may need to be filtered down to 3 microns beta and a gearbox to 12 microns 75 beta.

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By first defining what PM is, and then educating and training people in the current state of their actual PM performance, the groundwork for improvement is laid. There is a well-documented alignment standard. Here are a few key elements that have been extracted from our program of Current Best Practices CBP along with test questions and best practice BP examples to help you gauge how well your plant practices measure up.

The plant therefore has specific plans and timelines in place for improvement actions. Are inspections condition monitoring done where it is cost effective to do so?

If there is one, is it specific with timelines? Ask the plant manager, maintenance manager, and operations manager for the PM improvement plan.

We have often attended meetings or interviews where we are told a plant is continuously working on improving preventive maintenance. Take a tour of your plant. Dirty areas are redesigned in order to protect equipment from contamination.

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There is a well-defined alignment standard explaining how to set up, clean, check for pipe strain, check for soft foot, etc. Farrell, whose company has deployed the CBP education and training assessment in several plants in the United Kingdom, expressed the experience of interviewing people in the plants in a presentation at a recent maintenance conference. More importantly, the standard is followed. Are operating practices part of PM? The plant is using an inspection list or, even better, a handheld computer.

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A motor with the correct set up to enable good alignment. Ask for an alignment standard and check quality of standard. In a top-notch plant, inspections are documented and completed according to schedule. Inspections can usually be done better when equipment is operating.

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